Mercedes-Benz is transforming its Berlin-Marienfelde factory into an innovative hub for vehicle manufacturing, blending artificial intelligence (AI), humanoid robots, and advanced production systems with its MO360 digital ecosystem. At the heart of this evolution is the Mercedes-Benz Digital Factory Campus (MBDFC), positioned as a global testbed for digital production tools, enhancing the software-driven manufacturing established since 2022 and primed for deployment across the company’s worldwide network.
Central to this initiative is the MO360 digital production platform, now equipped with AI functionalities like the MO360LLM Suite and a multilingual chatbot system. This integration allows workers to access complex factory data in real-time, providing insights on maintenance and optimal workflows through user-friendly chat interfaces. Furthermore, AI is employed to detect production anomalies, utilising virtual multi-agent teams that swiftly analyse data to identify issues and present solutions, thus streamlining troubleshooting and quality control processes.
Humanoid robots are also being trialled, starting with Apptronik’s Apollo model, aimed at automating repetitive tasks such as transporting parts and performing quality checks. Initially guided by human oversight using teleoperation and augmented reality, these robots are expected to evolve into autonomous assistants within production workflows. With a multi-million euro investment in Apptronik, Mercedes-Benz establishes Berlin as the forefront of robot-human collaboration in vehicle assembly, building on its legacy in industrial robotics.
Beyond software advancements, Berlin-Marienfelde is set to be a pivotal site for producing high-performance axial-flux electric motors starting in 2026. This cutting-edge design boasts improved efficiency but involves over 100 manufacturing processes, with many being new to the company and the industry as a whole. This endeavour has resulted in more than 30 new patents related to innovative laser technology, bonding techniques, and AI-driven logic in production.
Mercedes-Benz’s Berlin facility exemplifies a remarkable integration of AI into practical manufacturing, demonstrating the potential of merging digital tools with human skill and robotic assistance. As the company shapes a more adaptable and efficient production model, this innovative approach could influence automotive manufacturing not just in Germany but across the globe, heralding a new era in the industry.
Mercedes-Benz is innovating at its Berlin-Marienfelde factory by integrating AI and humanoid robots into production processes. The site is a testing ground for new digital production tools, emphasising real-time data accessibility and automation through AI systems and Apptronik’s humanoid robots. The facility will also produce advanced electric motors, showcasing a commitment to efficiency and innovation in automotive manufacturing.
In summary, Mercedes-Benz is leading a revolutionary shift in vehicle manufacturing at their Berlin-Marienfelde site by integrating AI, humanoid robots, and advanced production methods. With a focus on real-time data access and automation, they are setting the stage for the future of automotive production. The initiative highlights the potential for combining digital innovation with human expertise, positioning the brand at the forefront of the industry transformation.
Original Source: www.drivencarguide.co.nz
